Ruzivo rwehupenyu hwemotokari yeDC isina brushless 24V rwekupinda muzvivakwa zvemabhizinesi zvinofamba nevanhu vakawanda

TL;DR:Mota dzeDC dzeYFBF 24V dzisina kugadziriswa dzakarongwa ne3M cycles / makore gumi: makore makumi maviri muhofisi ye400-cpd, makore maviri nehafu munhandare yendege ye3,000-cpd. Specs by leaf huremu, speed, voltage over YF150/YF200/YFS150/YFSW200/BF150.

Musika wekupinda muzvivakwa zvemabhizinesi une dambudziko rekuvimbika: kuyera kwezviyero zvakaburitswa kwakafanana kune vatengesi, asi nzira yekuyedza iri pasi peISO 13849-1inosiyana nemutengesi, asi yuniti yemacycles emamiriyoni matatu, sezvakaburitswa muchinyorwa cheduPepa redata reYFS150 unitPamusuwo wechipatara une huremu hwe130 kg pa 0.8 m/s hausi muchina mumwe chete neyuniti yema cycles emamiriyoni matatu pashizha renhandare yendege rine huremu hwe200 kg pa 1.0 m/s. Mapoka ekutenga anotsanangura nekuverenga ma cycles chete anozopedzisira atsiva mota kaviri mumakore gumi ekutanga. Data rinokosha inhamba yema cycles, rated voltage, gear ratio, operating temperature envelope, uye IP class - zvinoverengwa pamwe chete, kwete muga.

Chikwata chedu chekambani yeNingbo chave chichivaka mayuniti e24-volt asingagadzirise evashandisi vemagetsi vanopinda otomatiki kubvira muna 2007 kubva kuLuotuo Zhenhai facility. Pasi apa pane ruzivo rwehupenyu hwese rwechikwata changu pafekitori yekambani yedu yeNingbo chinogovana nechikwata chekutenga magedhi ekuvaka zvivakwa zvemabhizinesi pavanobvunza kuti sei mota dzedu dzichigara kwenguva refu kupfuura dzimwe nzira dzakachipa pamutengo wemakore gumi wekuva muridzi.

Mapoka emamiriyoni matatu ÷ mapoka e400 pazuva = makore makumi maviri: masvomhu ekupinda mumigwagwa

Mota dzeDC dzisina kugadziriswa dziri muYFBF catalog — YF150, YF200, YFS150, YFSW200, BF150 — dzine mwero wakafanana wemusoro wenyaya: mamiriyoni matatu emacycles kana makore gumi, chero chinenge chiri chekutanga. Mwero wecycle ndiyo muganho wekupinda kwevanhu vakawanda, nekuti mota inowanzo mhanya kusvika mamiriyoni matatu emacycles nguva refu wachi yemakore gumi isati yasvika. Kuti ushandure macycles kuita makore, patsanura huwandu hwemacycles nemota dzezuva nezuva dzekupinda.

Nhamba yemota dzinoonekwa nechikwata changu munzvimbo dzakasiyana-siyana dzekupinda muzvivakwa zvemabhizinesi:

• Mukova mukuru wechivako chemahofisi: 200 kusvika 400 mabhasikoro pazuva
• Kupinda muchitoro chekutenga: 800 kusvika 1,500 mabhasikoro pazuva
• Musuwo mukuru wechipatara: mabhasikoro chiuru kusvika chiuru nemazana masere pazuva
• Kupinda pachiteshi chendege: 2,500 kusvika 4,000 mabhasikoro pazuva
• Kupinda muhotera: 600 kusvika 1,200 mabhasikoro pazuva

Chivako chinokwana mamiriyoni matatu chemabhasikoro muhofisi ine mavhiri 400 pazuva chinokwana makore makumi maviri. Mota imwe chete iyi munhandare yendege ine mavhiri 3,000 pazuva inokwana makore 2.7. Mapoka ekutenga anobhadhara mutengo wakaderera anowanzo bhadhara katatu kupfuura hupenyu hwechivako nekuti nguva yekutsiva chivako inosvika makore matatu ega ega kwete makumi maviri ega ega.

Ko bhurashi re commutator rinotanga kukundikana papi - uye nei ma rotor asina kugadzirisa asingarikwanise

Chikonzero chemakanika chinoita kuti mayuniti eDC asingade kugadziriswa agare kwenguva refu kupfuura mayuniti akakweshwa mukushanda kwe otomatiki ndiko kubvisa kukweshana kwemabhurashi. Yuniti yecommutator yakakweshwa inopfeka mabhurashi ichipesana nepamusoro pecommutator kutenderera kwega kwega, zvichigadzira guruva recarbon uye zvinoderedza hupenyu hwekushanda kusvika kumaawa angangoita chiuru kusvika zviuru zvitatu ekutenderera chaiko. Yuniti yeDC isingade kugadziriswa inofambisa basa rekuchinja mumagetsi ekutonga uye inomhanyisa rotor pamabheringi akavharwa, saka nzvimbo yekukwesha ndiyo seti yebheyaringi kwete interface yebhurashi-commutator.

Magiya edu asingagadzirisike eYFBF anoshandisa dhizaini ye "unit-and-gearbox" yakabatana ine "helical gear transmission" inobva kuEurope. Giya iri rinoshanda mu "sealed aluminum housing" ine automatic lubrication, saka giya haridi kugadziriswa mumunda mukati mehupenyu hwe "3-million-cycles". Kirasi ye "unit insulation" ndeyekirasi E(yakayerwa kusvika 120°C) uye kuvharira mawinding insulation kuri mukirasi F (yakayerwa kusvika 155°C), saka unit inogona kuramba ichishanda nesimba rekupinda panhandare yendege pasina kupisa kwekuvharira mawinding.

Panotanga pakundikana zvinhu zvakaiswa nebrush pane chinobata brush — simba remuchirimo rinoderera, brush rinonamira, commutator inorova, uye unit inodhonza magetsi akawanda kusvika controller yadonha. Dhizaini yedu isina mabrush yeYFBF inobvisa zvachose nzira iyoyo yekukundikana, ndosaka chiyero che3-million-cycle chichichengetedza mutsetse wedu uye chinoshanda zvakanyanya kune dzimwe nzira dzakaiswa nebrush pasi apa.IEC 60034-1mitemo yemichina yemagetsi inotenderera.

Sarudza nehukuru hwemashizha kutanga, kumhanya kwekuvhura kwechipiri, voltage yechitatu — muti wekusarudza weYFBF

Mutsetse wefekitori yeNingbo une mamodheru mashanu ane magiya akasiyana, RPM, uye torque envelopes. Mubasa rangu rehukuru hweyuniti, spec nehukuru hwemashizha, kumhanya kwekuvhura, uye kushivirira ruzha rwekupinda. Nhamba dzedatasheet dziri pazasi dzinobva pane zvatakaburitsa zvigadzirwa zveMutsetse weyuniti yemashizha emotokari yeYFBF:

Zvinhu zviviri zvinotungamira kusarudzwa kwemamodheru ekupinda munzvimbo dzine vanhu vakawanda ndehuremu hwemashizha nemamodheru pazuva. Muhukuru hwekupinda kwangu muchipatara, kune 130-kg yekupinda muchipatara chine shizha rimwe chete pa1,200 cycles pazuva, YF150 ndiyo chaiyo chaiyo — 60W inobata huremu hwepaneru pa0.8 m/s speed yekuvhura, 3,000 rpm unit inopa gearbox yehelical yakakwana, uye ≤50 dB noise floor inobvisa zvinodiwa nechipatara. Kune 200-kg yekupinda munhandare yendege pa2-part pa3,500 cycles pazuva, YF200 ndiyo chaiyo — 100W inobata paneru inorema, uye unit yakagadzirwa kuti iite basa rinorema risingaperi.

Voltage ye24-volt yakarongwa mumutsetse wese wemota yeYFBF ndeyemaune. Mayuniti asina kugadziriswa e24-volt anoshanda pabhazi reDC rine voltage shoma semutongi wemutyairi, saka yuniti necontroller zvine simba rimwe chete reUPS-backed. Iyi ndiyo architecture inoita kuti entrance irambe ichishanda panguva yekurasikirwa kwemagetsi emagetsi pasina kuwedzera inverter stage yakasiyana. Mapoka ekutenga ezvipatara nendege anofanira kusarudza 24-volts muyuniti necontroller kuti architecture yemagetsi ive nyore.

Ndakapfuura nepakati pevagari vepanhandare yendege munzvimbo dzine mamiriro ekunze anotonhora katatu

Zvinhu zviviri zvinosiyanisa nharaunda zvinosarudza hurefu hwemayuniti mumasuo ekuvaka ebhizinesi ndekudzivirira tembiricha yekushanda uye kupinda kwemagetsi. Mayuniti eYFBF asina kugadziriswa ane chiyero chetembiricha yekushanda kubva -20°C kusvika 70°C uye kirasi yekudzivirira IP54. Izvi zvinosanganisira mavestibule ane conditioner, masuo ekunze akavharirwa zvishoma, uye mazhinji masuo ebhizinesi asina conditioner munzvimbo dzine mamiriro ekunze anodziya uye anotonhora.

Chinosiyanisa mota inorarama kwemakore gumi kubva kune imwe inokundikana mugore rechitatu ndechekuti injini inoshanda zvinoenderana here nemamiriro ekuisa. Nzira nhatu dzekutadza dzandakadzidzisa vatengi vangu vebhizinesi:

• Kunyungudika mumavestibule asina kugadzikana — mhute yemvura inopinda mubhokisi remagiya masikati, inogwamba husiku, uye inoita ngura museti yegiya remuchadenga. Chiyero cheIP54 chinochengetedza giya remagiya rakavharirwa kubva mumodhi iyi yekukundikana kwekuisa vestibule yakajairika.
• Kudzima kwekupisa munzvimbo dzisina mhepo — kabhineti yekutonga inogara munzvimbo isina mhepo, mota inodhonza magetsi akazara panguva yebasa rakabatikana, uye kutenderera kunosvika pamuganho wekudzivirira wekirasi F. Mota yeYF200 100W ine kudzima kwekupisa kwekupisa kwakaiswa pa130°C tembiricha yekutenderera kuti idzivirire kubva mukutadza uku.
• Kupera kwebheyaringi munzvimbo dzinotonhora zvakanyanya — mafuta acho anokora pasi pe -20°C uye mota dzinomira pasi pemutoro. Mutsetse wemota weYFBF wakayerwa kusvika -20°C; kana uchiisa mumoto unotonhora, timu yedu yeinjiniya inotsanangura mafuta anodziya anodziya zvishoma uye hita iri pabhodhi rekutonga.

Kirasi yekudzivirira yeIP54 ndiyo yakakodzera kune akawanda magedhi ekutengesa. IP65 yakawandisa kune magedhi emukati uye inowedzera mutengo; IP44 haina kukwana kune mavestibule ekunze uko mvura inonaya nemhepo inosvika mumota. IP54 inofukidza zvese zviri zviviri.

Kuvaka patsva pa80% yehuwandu hwemasekonzi - masvomhu e2.4-million-cycle trigger math

Kune vatengi vangu vekutenga vanotenga mota kwemakore gumi kana makumi maviri, sarudzo yekuvaka-kupesana-kutsiva inonyanya kukosha sezvinodiwa pakutanga. YFBF inopa kugadzirwa kwefekitori kwemayuniti eDC asina kugadziriswa pamutengo we35% yemutengo weyuniti itsva. Kugadziriswa kwekugadzira kunotsiva giya, mabheyaringi, uye Hall sensor, uye kunodzosera mota kune rating yakaburitswa ye3-million-cycle rating.

Sarudzo iyi inoita kuti timu yangu ishandise:

• 80% yehuwandu hwema "cycles" akaongororwa (2.4 miriyoni ye "cycles" pa "motor" ine "cycles" yemamiriyoni matatu) — rongai kuronga kuvaka patsva mukati menguva inotevera yekugadzirisa yakarongwa.
• Chero kutadza kwekudzivirira winding yekirasi F — winding yacho haigone kugadziriswa mumunda, saka mota inodzokera kufekitori kuti ivakwezve zvizere kana kutsiva.
• Ruzha rwunokwira pamusoro pe55 dB pamota ine ≤50 dB — mabheyaringi ari kupera, uye kugadzirwa patsva kwakarongwa kunokunda kutadza kushanda kusina kurongwa.
• Kufamba kwesensa yemagetsi inodzorwa necontroller panguva yekushanda kwakajairika — mota iri kudhonza magetsi akawanda, kazhinji kubva kuHall sensor iri kutadza kushanda kana giya rakasakara, uye controller iri kudzivirira system kubva mukukuvadzwa.

Pakupinda panhandare yendege kunomhanya macycles 3,500 pazuva, chirongwa chekuvakazve chakarongwa chinosvika pa2.4 miriyoni macycles, izvo zvinotora makore angangoita 1.9 kushanda. Chigadziko chekutsiva chinosvika sechigadziko chekuchinjana; chigadziko chakakundikana chinodzokera kuyfbf kuti chigadzirwezve; chigadziko chakavakwazve chinodzokera kudziva rezvishandiso zvekuchengetedza. Kutenderera uku kunoita kuti chigadziko chirambe chiri online uye kunobvisa mari yechigadziko mumagadziro akawanda ekuvakazve panzvimbo pekutenga zvakawanda zvekuchinjana.

Mapepa matatu edata anoongororwa usati wasaina gwaro rekutenga mota

Kuongororwa kwemota nehamvuropu yekushanda zviri papepa redata, asi kuongororwa kwemuchina kunongoreva chete kana mamiriro ekuyedza achienderana nemamiriro ekuisa. Zvinhu zvitatu zvekusimbisa papepa redata remutengesi usati wasaina odha yekutenga:

1. Tsananguro yedenderedzwa rekuyedza — "denderedzwa" rinofanira kutsanangurwa serimwe rinovhura nekuvharwa pasi pemutoro wakayerwa, kwete kutenderera kamwe chete kusina mutoro. YFBF inotarisa madenderedzwa pasi pehuremu hwemusuwo wakayerwa nekumhanya kwakayerwa kwekuvhura.
2. Nzvimbo yekuyedza — tembiricha yekunze uye hunyoro zvinokanganisa hupenyu hwenzvimbo yekutenderera. YFBF inotarisa madenderedzwa pa25°C uye hunyoro hwe60%; kuyera kwenzvimbo inotonhora kana inopisa kunoderedzwa zvichienderana neizvi.
3. Kirasi yekudzivirira kupisa — kirasi E yekudzivirira injini ine kirasi F yekudzivirira kupisa ndiyo yakakodzera kuti irambe ichishanda. Kirasi A kana B yekudzivirira kupisa injini haina kukura zvakanyanya kuti ipinde nevanhu vakawanda.

Kune vatengi vangu veprojekiti yeOEM/ODM — huremu hwemapaneru emusuwo akagadzirwa, kumhanya kwekuvhura kwakagadzirwa, firmware yekutonga yakaitwa — Chikwata chedu cheinjiniya cheYFBF chinoshandisa chiyero chemuchina zvichienderana nemamiriro chaiwo ekuisa kwemutengi uye chinopa datasheet reprojekiti. Kuyedzwa kwemuchina wefekitori kunomhanya ne1.5x mutoro wakayerwa we200,000 cycles sezvo kugadzirwa kwacho kuchinyanya, saka unit inosvika panzvimbo yacho yatove yakabvisa chiyero chekupfeka chakakodzera isati yatanga kushanda.

Chinhu chechina icho timu yangu inogovana nechikwata chekutenga mabhazi epanhandare yendege nechipatara ndechekugadzirisa firmware yedu yeYFBF controller. Tinotumira yuniti yega yega ine vhezheni yefirmware yekutonga inosanganisira loop yekuona current yakagadziriswa ye3-million-cycle rating yakaburitswa. Kugadziriswa kweFirmware yeField kunochinja profile yeramp iripo pasina kuongorora zvakare huwandu hwema cycle kunogona kupfupisa hupenyu hweyuniti ne20 kusvika 30 muzana. Kune OEM/ODM installations, timu yedu yeYFBF engineering inovhara vhezheni yefirmware pakupinda kweodha uye inonyora vhezheni iri pa nameplate ye controller kuitira kuti cycle rating irambe ichiteverwa muhupenyu hwese hweyuniti.

Mutsetse wechipiri wemagwaro wandinotarisisa vatengi vangu vekutenga ndiwo magadzirirwo emafuta egiya. Mutsetse weyfbf unouya nemafuta ekugadzira epolyalphaolefin (PAO) akayerwa tembiricha yekushanda ye -30°C kusvika 120°C. Kutsiva mafuta emineral-oil kunodzikisa muganho wetembiricha yepamusoro kusvika 90°C uye muganho wetembiricha yakaderera kusvika -10°C, zvinoreva kuti unit inodonha mukuisa kweairport munzvimbo dzinotonhora uye inokundikana nguva isati yakwana mukuisa kwezvipatara zveMiddle East munzvimbo dzinopisa. Quotation yedu inonyora magadzirirwo emafuta ari pazita rezita, uye cheki yekuraira yemushandi inosanganisira danho rekuongorora mafuta usati watanga kutenderera.

Chishandiso chechishanu uye chinowanzo shaikwa chemari yese yekuva muridzi weimba yedu yeYFBF. Kune chipatara chine masuo gumi nemaviri anotsvedza otomatiki anomhanya ne1,200 cycles pazuva, dziva rekushanya rinokurudzirwa rine mayuniti maviri - imwe yakagadzirirwa kuchinjana pasherufu uye imwe yakagadzirwazve mukutenderera kwekutenderera. Izvi zvinodzivirira chero kukundikana kupi zvako kutora kupinda pasina kushanda kwemaawa anopfuura mana, inova ndiyo nzira yezvipatara inowanzo shandiswa pakubvisa jira rekubuda. Mutengo wedziva ungangoita 4 muzana yecapex yekutanga, asi zvinobvisa 35 muzana yeprimiyamu inorayirwa nekutumira zvinhu nekukurumidza kana dziva rekushanya risina chinhu.

Chinhu chechitanhatu chandinowana kubva kuvatengi vangu i telemetry yekuverenga ma cycle-count. YFBF's controller firmware inorekodha huwandu hwema cycle, ma fault codes, uye zuva rekupedzisira reservice kusvika ku non-volatile memory, uye timu yedu yeinjiniya inogona kuverenga huwandu hwema cycles pamusoro pe service port panguva yekushanya kwakarongwa kwekugadzirisa. Kune 12-door chipatara campus, cycle-count telemetry inoudza timu yezvivakwa kuti ndeapi ma motors ari kusvika 80% rebuild trigger (2.4 miriyoni cycles) uye ndeapi achiri mudiki. Data iri rinopa purogiramu yekutenderera ye spare motor pool uye rinobvisa fungidziro kubva mubhajeti rekugadzirisa regore negore.

Chinhu chechitatu chinosarudzwa nechikwata changu kuti chiwane mutengo wekufamba nebhasikoro munhandare yendege nechipatara ndechekubatanidza zvikamu zvemotokari mumhuri dzemayuniti. Mutsetse wedu wemotokari weYFBF une sensor imwechete yeHall, pateni imwechete yekuisa giya, uye block imwechete yekutonga pakati pemhando dzeYF150, YF200, YFS150, YFSW200, uye BF150. Nzvimbo inoshandisa ngarava dzakasiyana inogona kuunganidza seti imwe chete yezvikamu zvemotokari dzese pane maSKU mashanu akasiyana, izvo zvinoderedza mutengo wezvinhu zvemotokari neanenge 60 muzana uye zvinoita kuti kudzidziswa kwevashandi vekugadzirisa kuve nyore.

Mibvunzo Inowanzo bvunzwa

Q: Chikamu cheDC che 24-volts chisina kugadziriswa chinogara kwenguva yakareba sei chiri muchikamu chinotsvedza chega?
A: Mota dzeDC dzeYFBF 24-volt dzisingagadziriswe dzinonzi dzinoshanda mumasevhisi emamiriyoni matatu kana makore gumi. Mugedhi rekuvaka chivako chebhizinesi rinotenderera 400 pazuva, izvi zvinoreva makore angangoita makumi maviri; mugedhi renhandare rendege rinotenderera 3,000 pazuva, anenge makore 2.7.

Mubvunzo: Ndeupi musiyano uripo pakati peyuniti yeDC isingagadzirisike neyuniti yakakweshwa yemagonhi anongoerekana agadzirwa?
A: Chigadziko cheDC chisina kugadziriswa chinobvisa kukweshana kwebhurashi kunoganhurira hupenyu hwechigadziko chakakweshwa. Mamota emusuwo anokweshwa otomatiki anowanzogara maawa chiuru kusvika zviuru zvitatu; mamota asina kugadziriswa akadai seYF150, YF200, YFS150, YFSW200, uye BF150 lines anoshanda kwemamiriyoni matatu emitambo kana makore gumi neIP54 protection and insulation class E motor/class F winding.

Q: Ndeipi voltage yakayerwa uye simba reNingbo brand yedu brand-free mainjini eDC otomatiki masuo asina kugadziriswa?
A: mota dzeDC dzemuNingbo dzisingagadziriswe nefekitori yedu dzakaongororwa pa24-volt. YF150 neYFS150 dzine simba re60W; YF200 ine simba re100W remagonhi anotsvedza anorema; YFSW200 ine simba re60W remagonhi anotsvedza. RPM isingaremeri inotangira pa2,880 kusvika 3,000 zvichienderana nemodhi.

Q: Ndeipi tembiricha yekushanda inogona kugadziriswa neyuniti yeDC isina kugadziriswa ye24-volts mukupinda otomatiki?
A: Zvishandiso zvedu zveYFBF zvisina kugadziriswa zvine tembiricha yekushanda kubva -20°C kusvika 70°C uye kirasi yekudzivirira IP54. Izvi zvinosanganisira mavestibule ane conditioner, magedhi ekunze ane kuchengetedzwa zvishoma, uye magedhi mazhinji asina conditioner.

Mubvunzo: Ko mudziyo weDC automatic leaf unit usingagadzirisike unogona kuvakwazve here pane kutsiviwa?
A: Ehe. YFBF inopa kuvakazve kwefekitori kwemamota eDC asingagadziriswe nemutengo weinenge 35% yemutengo weyuniti itsva. Kugadzirazve kutenderera kunotsiva giya, mabheyaringi, uye Hall sensor, uye kunodzosera yuniti kune rating yakaburitswa ye3-million-cycle rating.

Edison ndiye Maneja weKutengesa kuNingbo Yufan Beifan Automatic leaf Co., Ltd. (fekitori yeNingbo brand yedu), fekitori yeNingbo Beifan yakavambwa muna 2007 muLuotuo Zhenhai ine nzvimbo ye3,500-square-meter nenzvimbo yekuvaka ye7,500-square-meter. Kubva panzvimbo iyoyo, ndinotsigira mapoka ekutenga ekupinda muzvivakwa zvebhizinesi, mapurojekiti eOEM/ODM unit-spec, uye mapurogiramu ekuparadzira masheya muYF150, YF200, YFS150, YFSW200, uye BF150 DC unit-free maintenance-free. Kana uchida mibvunzo yepurojekiti kana kuti uzive mutengo wemakore gumi wekuva muridzi wemodhi pane zvaunoda kupinda, ndibate kuburikidza nepeji rekutaurirana reNingbo rekambani yedu yemhando yepamusoro.